About the Machine

The Multi-Station Microlens Machine is a high-precision roll-to-roll UV system for manufacturing micro-optical structures and functional coatings. It ensures high-speed, accurate, continuous production through advanced web handling, automated registration, and multi-layer UV curing.

 

Objective of the Machine

Designed for single-line production, this system excels in:

• Producing microlens and micro-optical films.

• Executing continuous multi-layer UV coating and curing.

• Performing high-accuracy registered coating on both sides of the substrate.

• Optimizing productivity via automation and real-time control.

 

Key Components of the Machine

• Unwinder: Ensures stable feeding and tension.

• Edge Guide System: Automatically corrects film drift for alignment.

• Coating Stations (1–3): Three stations for primary, functional, and reverse-side registered coatings.

• UV Curing System: GEW units for rapid, stable curing.

• Compensating Roller System: Manages registration without manual intervention.

• Registration Control System: Provides real-time registration correction.

• UV Resin Pump System: Delivers precise resin dosing with zero backflow.

• HMI Control System: Centralizes monitoring and recipe management.

• Rewinder: Ensures uniform tension and roll formation.

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Specification of the Machine