About the Machine

The Modular Roll-to-Roll Pilot Platform is a flexible R&D system engineered to develop and scale up micro- and nanostructured products. Its modular architecture allows for the integration of various coating, casting, curing, and converting processes, facilitating efficient pilot-scale production and process optimization.

​

Objective of the Machine

This platform provides a versatile environment to bridge the gap between lab research and industrial manufacturing. Key objectives include:

• Validating new coating and replication technologies.

• Enabling pilot-scale production of micro- and nano-structured items.

• Evaluating diverse coating, embossing, and curing methods.

• Accelerating process optimization through interchangeable modules.

 

Key Components of the Machine

• Modular Process Stations: Configurable architecture for integrating coating, casting, curing, or embossing modules.

• Unwinder: Provides stable web feeding with precise tension control.

• Coating Station: Supports interchangeable technologies for material evaluation.

• UV Casting/Embossing Module: Utilizes polymer/nickel shims or seamless cylinders for pattern transfer.

• UV Curing System: Offers rapid, controlled, and interchangeable curing options.

• Tension Control System: Maintains consistent web handling.

• HMI & Automation: Touchscreen interface for central control and recipe management.

• Rewinder: Manages finished material collection and roll quality.

• Customizable Expansion: Supports additional print stations and application-specific modules.

​

Specification of the Machine