Step 1
Cylinder cleaning
The cylinder is thoroughly cleaned using a range of solvents to remove all contaminants effectively.
Step 2
Base coat
Multiple base coatings are applied to the cylinder within a controlled clean room environment to ensure precision and maintain quality.
Step 3
Sub coat
Multiple layers of sub coat are applied to the cylinder within a controlled clean room environment.
28 May to 7 June 2024
Step 4
Image Coat
A light-sensitive image coating is carefully applied to the cylinder. Multiple layers are added to achieve the required depth of the microstructure with precision.
28 May to 7 June 2024
Step 5
Imaging
The micro/nano structure is precisely copied from the polymer master on to the cylinder
28 May to 7 June 2024
Step 6
Curing
The cylinder goes through a curing cycle under the UV Light
28 May to 7 June 2024
Step 7
Mass Production
The cylinder is mounted onto the UV casting machine, enabling mass production of micro/nano structures with precision and efficiency.
28 May to 7 June 2024
Step 8
Re-Imaging
After producing 50,000 to 200,000 linear metres of output the cylinder is removed and prepared for a new imaging cycle
28 May to 7 June 2024
Step 9
Grinding
A grinder is used to remove the existing coating. The cylinder is ready to go to step 1.
28 May to 7 June 2024
设备 ：
我们为此过程提供了一套 4 到 6 台专用机器。